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The Role of Viscosifiers in Drilling Fluids

At Proec Energy, we specialize in manufacturing high-quality drilling fluid chemicals and viscosifiers, including advanced organophilic clays designed to enhance the performance of both oil-based and water-based mud systems. Viscosifiers are designed to enhance the fluid’s viscosity and suspension properties. These additives ensure effective hole cleaning, stabilization of the wellbore, and suspension of cuttings and weighting materials. Below is a detailed overview of the viscosifiers we manufacture:

OIL-BASED MUD ADDITIVES

PEL-OCLAY

This is an organophilic clay used to impart viscosity and improve the suspension properties & gel strength of oil-based drilling fluids. It also aids in hole cleaning during drilling & workover. It helps in minimizing filter cake and thus helps in fluid as well. It is stable upto 250F.

PEL-OCLAY HT

Designed for high-temperature applications, this organophilic clay rapidly imparts viscosity to oil-based mud systems. It can function effectively at temperatures up to 350°F and also offers gelling and suspension properties along with contributing to fluid loss control.

VISCOMOD P

This is a liquid viscosifier used in invert emulsion fluid systems to maintain viscosity and suspension properties. This additive is stable at temperatures up to 350°F and can be used alongside organophilic clay. It improves suspension properties, fluid loss control & emulsion stability and can be used as an organoclay-free viscosifier as well.

WATER-BASED MUD ADDITIVES

Poly-Vis

Poly-Vis is a xanthan gum-based viscosifier primarily used in water-based mud systems. It is effective in maintaining the rheological properties of the mud under various drilling conditions and enhances the viscosity of the fluid.

In addition to viscosifiers, Proec Energy offers a comprehensive range of other drilling fluid additives and oil-based drilling mud products such as emulsifiers and surfactants, shale stabilizers, and fluid control additives for both oil and water-based systems. We also supply a comprehensive line of water-based mud additives, including lubricants, biocides, defoamers, dispersants, and many more along with chemicals for completion and cementing operations to support the successful completion of wells. With our extensive product range and commitment to quality, Proec Energy is a trusted partner for the oil and gas industry.

Shale Stabilizers: A Comprehensive Guide

Shale stabilizers are essential components in drilling fluids, designed to prevent the hydration and swelling of shale formations, ensuring wellbore stability and preventing costly complications. At Proec Energy, we are recognized as experienced shale inhibitor manufacturers offering a range of advanced shale stabilizers for various drilling conditions. Our comprehensive product lineup includes asphaltic, polyamine-based, glycol-based, and PHPA-based shale stabilizers, each formulated to enhance wellbore stability and performance in various drilling environments. Below, you’ll find detailed information about our key shale stabilizers and their applications.

Asphaltic Shale Stabilizers

Asphaltic shale stabilizers are derived from natural or synthetic asphalt and offer a versatile range of properties.

Sulf Mac

Sulf Mac is a specialized shale stabilizer that conditions the mud and stabilizes the shale formations by inhibiting the dispersion of cuttings and controlling fluid loss. Its ability to manage cuttings dispersion makes it particularly useful in complex drilling environments where cuttings can lead to formation damage and increased fluid loss. It is the most popular & cost-effective wellbore shale stabilizer.

Sulf Mac SA

A high-temperature variant of Sulf Mac, Sulf Mac SA exhibits excellent stability up to 400°F. It is ideal for high-temperature drilling environments where maintaining fluid loss control and cuttings dispersion is critical. Additionally, it provides lubricity, which can improve drill bit performance and reduce friction.

PEL TROL

This natural-asphalt-based product is used to stabilize shale, address loss circulation issues, and control fluid loss and seepage. This makes it particularly valuable in situations where managing fluid loss and maintaining wellbore integrity are critical, such as in fractured formations or high-pressure environments.

PEL TROL L

It is an environmentally friendly liquid asphalt dispersion that stabilizes shale and provides lubrication. Its environmentally accepted formulation makes it suitable for use in sensitive areas where environmental impact is a concern, while its lubricating properties enhance drilling efficiency and reduce wear on equipment.

Polyamine-Based Shale Stabilizers

Polyamine-based shale stabilizers are known for their high cationic charge, which effectively interacts with clay minerals in shale formations.

Claystab AB:

It is a highly-active low molecular weight polyamine that is used to stabilize clay-rich shales and formations, making it effective in managing shale instability and preventing collapse or swelling in water-based drilling fluids.

Claycease:

A premium chloride-free polyamine is suitable for use in environments where chloride ions could interfere with other additives or the formation itself. Designed for use in polymer-based drilling and drill-in fluids, it effectively stabilizes shale, improving the overall stability of the wellbore & minimizing formation damage.

PEL-HIB:

PEL-HIB is a polyamine-based suppressant that provides wellbore stability, especially in challenging shale formations. It is particularly useful in preventing problems like borehole collapse or excessive swelling.

Glycol-Based Shale Inhibitors

Glycol-based shale inhibitors can be effective in problematic shales, for example, softer or reactive shales. It is used in medium to high-salinity systems.

PEL COL LC:

It is designed for low cloud point applications & helps maintain fluid properties for stabilizing shales in cold environments where traditional additives might fail due to low temperatures.

PEL COL MC:

It is a water-soluble glycol suitable for medium to high-salinity polyglycol systems. It helps stabilize shale in saline environments, ensuring wellbore stability.

PHPA-Based Shale Stabilizers

PHPA (Partially Hydrolyzed Polyacrylamide) is a widely used polymer that can be used as a shale stabilizer.

PEL-PHPA:

It is a powder-based polyacrylamide (PHPA) that stabilizes shale by encapsulating it and preventing destabilization.

PEL-PHPA L:

It is an emulsion form of PHPA that encapsulates shale to aid in its stabilization. This product is beneficial in preventing shale hydration and dispersion, thus maintaining wellbore stability

In addition to our advanced shale stabilizers, we offer a comprehensive portfolio of drilling additives to meet a wide range of operational needs. These include emulsifiers and surfactants for stabilizing oil-based muds, fluid control additives for both oil and water-based systems, and completion and cementing additives designed to ensure successful well completion. Our extensive product line supports the diverse requirements of the oil and gas industry, positioning us as a trusted partner.

The Importance of Fluid Loss Control Additives in Drilling Operations

Fluid loss control additives are essential for maintaining wellbore stability, preventing the invasion of drilling fluids into the formation and ensuring the overall success of drilling operations. At Proec Energy, we are dedicated to drilling starch manufacturing with a range of high-performance fluid loss control additives designed to enhance wellbore stability and prevent the invasion of drilling fluids into the formation. Below, we have highlighted some of them for both water-based and oil-based mud systems.

WATER-BASED MUD ADDITIVES

PEL STARCH – PG (API Starch)

It is a pre-gelatinized drilling starch that offers rheological and filtration support in all water-based mud systems. This additive meets API 13A performance standards and is suitable for all types of water-based drilling fluids, where it helps to reduce fluid loss by forming a thin, low-permeability filter cake.

PEL STARCH – HT (High Temperature Starch)

Designed for high-temperature applications, this modified starch provides rheological and filtration control in water-based systems up to 285°F. It is ideal for drilling in high-temperature environments where conventional starches might fail.

PEL-ONEX

This is a resinated lignite-based additive and is used in scenarios where both fluid loss control and rheological stability are critical, such as in complex drilling operations where maintaining the viscosity and flow properties of the mud is essential.

LIG 7

LIG 7 is a lignite-based additive widely used in water-based drilling fluids to minimize the filtration rate, thereby protecting the formation and reducing the risk of differential sticking.

Pac LV

Pac LV is a low-viscosity polyanionic cellulose additive particularly effective in water-based mud systems where it not only reduces fluid loss but also contributes to the stability of the mud by controlling the viscosity at low concentrations.

OIL-BASED MUD ADDITIVES

PEL-OLIG (Organophilic Lignite)

A modified lignite product, PEL-OLIG is the primary filtration control additive for conventional invert emulsion drilling fluid systems. It is not suitable for clay-free high-performance invert emulsion systems, but it excels in providing filtration control in standard oil-based systems, ensuring the integrity of the wellbore.

PEL-TROL M (Asphalt)

This is a naturally occurring asphalt used for high-temperature, high-pressure (HTHP) filtration control in oil-based systems. It forms a robust filter cake that minimizes fluid loss.

PEL-FIL R (Liquid Polymeric Fluid Loss Additive)

This is a polymeric filtrate reducer for invert emulsion mud systems, enhancing the thermal stability of drilling fluids. It ensures optimal performance at temperatures up to 350°F and is crucial in deep drilling operations where maintaining fluid integrity under high thermal stress is paramount. It is effective in all kinds of invert emulsions.

In addition to our specialized fluid loss control additives, Proec Energy provides a comprehensive selection of other oil-based additives and water-based mud additives. Our product range includes emulsifiers, surfactants, shale inhibitors, and fluid control additives. We also offer water-based additives such as lubricants, biocides, deformers, and dispersants, along with completion and cementing additives to meet all your drilling and completion needs.

Understanding Emulsifiers and Surfactants in Drilling Fluids

Emulsifiers and surfactants play a crucial role in the formulation of drilling fluids, providing stability and ensuring effective performance in challenging environments. These additives help stabilize the emulsion, reduce fluid loss, and ensure the overall efficiency of the drilling process. At Proec Energy, we are prominent primary emulsifier manufacturers and secondary emulsifier manufacturers for mineral oil and paraffin-based drilling muds. Below, we highlight the various emulsifiers and surfactants that are integral to our comprehensive solutions for drilling operations.

EMULSIFIERS

PEL MUL P

It is a primary emulsifier for mineral oil or paraffin-based drilling muds. PEL MUL P requires the addition of lime and helps in reducing high-pressure, high-temperature (HPHT) filtrate loss. It helps stabilize emulsions and improves the wetting of drill solids by oil. When used in combination with PEL MUL S, it yields optimal results as it stabilizes the fluid system and maintains the integrity of the drilling fluid.

PEL MUL S

It is a secondary emulsifier for mineral oil or paraffin-based drilling muds. PEL MUL S acts as a wetting agent and helps stabilize emulsions and improves the wetting of drill solids by oil. The combined use of PEL MUL P and PEL MUL S in proper ratios enhances the overall stability of the fluid system, reducing the risk of emulsification issues during drilling operations.

PEL MUL O

It is a high-performance emulsifier designed for all oil-based mud systems. This one-pack emulsifier simplifies the emulsification process and is particularly effective in ensuring stable emulsions in demanding drilling environments, where maintaining fluid integrity is critical for successful operations.

SURFACTANTS

PEL WET

This is a wetting agent used in oil-based mud systems. PEL WET enhances the wetting of solids in diesel, mineral oil, or synthetic-based oil drilling fluids. By ensuring that drill cuttings and solids are properly wetted by the oil, PEL WET helps prevent issues such as increased torque and drag, low rate of penetration, and increased pump pressure.

PEL-THIN

It is used to control the rheological properties of invert emulsion drilling fluids. As a thinner, PEL-THIN helps in managing the viscosity and flow properties of drilling fluids, ensuring that they remain within the optimal range for efficient drilling operations. It is particularly useful in adjusting the fluid’s properties to suit specific drilling conditions, thereby enhancing the performance and stability of the mud system.

Beyond emulsifiers and surfactants, our product range extends to a variety of other essential drilling fluid additives. These include completion and cementing additives, shale stabilizers, fluid control additives for both oil and water-based systems, and water-based mud additives like lubricants, biocides, defoamers, dispersants and many more. Our commitment to providing high-quality solutions positions us as a key player among oilfield chemical suppliers and mud chemicals manufacturers globally.